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How to Make Your Own Sew On Patch (Step-by-Step Guide)

by EmbroiderCraft Studio 16 Jan 2026

How to make your own sew on patch?

How to Make Your Own Sew On Patch Rush Patch

To make your own sew on patch, create a simple design, stitch it onto durable fabric with stabilizer, finish the edges with dense stitching, and sew it directly onto clothing for a permanent hold
It is the surest way of patches that have to be washed, heat, and wear intensively.

What Does It Mean to Make Your Own Sew On Patch?

To make your own sew on patch, you stitch a design onto fabric and permanently attach it to a garment using needle and thread instead of adhesive. This is a method that is used on jackets, uniforms, bags, and motorcycle gear.
Sew on patches do not peel or crack with time as compared to iron-on.

Materials Needed to Make Your Own Sew On Patch

To make your own sew on patch, gather the following:

  • Twill, felt, or canvas fabric
  • Embroidery floss/heavy duty thread.
  • Sewing machine or sewing needle.
  • Fabric stabilizer (fusible or tear-away)
  • Scissors or rotary cutter
  • Fabric marker or pencil
  • Optional: embroidery hoop

These materials make the sew on patch firm and clean

How to Make Your Own Sew On Patch (Step-by-Step)

This step-by-step method explains how to make your own sew on patch using basic sewing tools, making it ideal for beginners and DIY creators.

Step 1: Prepare the Fabric

Use heavy weight fabric and use stabilizer. Stabilizer prevents puckering when you make your own sew on patch.

Step 2: Transfer the Design

Trace or sketch a beautiful pattern on the cloth. Simple shapes work best when learning how to make your own sew on patch.

Step 3: Stitch the Design

Embroider or use machine stitching:

  • Satin stitch for borders
  • Fill stitch for solid areas
  • Backstitch for lettering

Even stitching is key when you make your own sew on patch.

Step 4: Seal the Edges

Sew a patch edge with either satin edge, zigzag edge or blanket stitch, to keep the edge frayed.

Step 5: Cut and Attach

Cut along the border and sew on the patch with either a whip or straight stitch.

Best types of stitches to use on sew on patches

When you make your own sew on patch, these stitches work best:

  • Satin stitch- high professional edges.
  • Zigzag stitch - quick and strong.
  • Blanket ornament - ornamental and fastening.
  • Permanent attachment Straight stitch.

Sew On Patch vs Iron On Patch

Sew On Patch vs Iron On Patch Rush Patch

Sew On Patch

Features: 

  • Durability : Very high              
  • Wash resistance: Excellent  
  • Adhesive needed : No    
  • Best use : No      

Iron On Patch

Features:

  • Durability : Medium
  • Wash resistance: Limited
  • Adhesive needed :Yes    
  • Best use : Light clothing      

This comparison helps decide whether to make your own sew on patch or use heat-based alternatives.

Common Mistakes to Avoid

Avoid these errors when you make your own sew on patch:

  • Skipping stabilizer
  • Using thin fabric
  • Before edge stitching

Edge stitching followed by cutting

  • Weak thread selection
  • Overly detailed designs

Short Use Case Study

One of the local riding groups decided to produce their own sew on patch to denim vests. They were made of twill material, satin-stitched decorations, and sewn by hand.

Result:

Patches were used on more than 2 years of riding and washing, no peeling, no wear at the edge.

Five Facts about Sewing On Patches

  • Sew patche should be used long than iron-on patches.
  • Stabilizer helps the stitches to be more accurate
  • Fraying is prevented by dense stitching of the edges.
  • Sew on patches are used on leather and denim.
  • None of this causes any damage to the fabric.
  • These facts apply whenever you make your own sew on patch.

When Should You Make Your Own Sew On Patch?

You should make your own sew on patch if you need:

  • Maximum durability
  • Wash-safe attachment
  • Apply on heavy or heat sensitive cloth.
  • Long-term wear

Conclusion

Learning how to make your own sew on patch gives you full control over quality, durability, and design. Sew on patched when properly applied, outperform all iron-on alternatives in all long-term applications. If you want a patch that stays put--make your own sew on patch and stitch it for life.

FAQs

Question: How to make a homemade patch?

To make a homemade patch, draw a simple design on sturdy fabric, stitch it using embroidery or a sewing machine, seal the edges with dense stitching, and cut it out cleanly.

Question: Does Rush Patch and Michaels make custom patches?

Rush Patch typically does not offer custom embroidered patch production, while Michaels does not make custom patches but sells DIY patch-making supplies.

Question:  What materials are best for DIY patches?

The best materials for DIY patches are twill or felt fabric, embroidery thread, fabric stabilizer, and a strong needle or sewing machine.

Question:  How to sew on a handmade patch?

To sew on a handmade patch, position it on the garment and stitch around the edges using a whip stitch, zigzag stitch, or straight stitch for a secure hold.

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